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INDUSENZ INVENIO CUI Wireless Sensors System

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Deployed by 3 companies

Smart Sensor Network for Corrosion Under Insulation (CUI) Condition Monitoring and Prediction

Page last modified

November 5 2024

INVENIO is a comprehensive hardware and software solution designed to monitor, analyze and predict the potential for Corrosion Under Insulation (CUI). It is based on the installation of a wireless sensor network (with no need to remove insulation) that enables data-driven CUI management based on real-time humidity measurements. The
combination of analyzed and processed data (i.e. machine learning algorithms), real-time data (typically 1 measurement per hour), and long battery lifetime (+10 years) make INVENIO a unique solution for long-term and high-scale deployment in industrial plants.

Pros & Limitations

Safer Operation: Detects potential CUI locations, preventing loss of pressure containment.

Minimize HSE risk exposure - Reduce unnecessary scaffolding

Reduced Maintenance Costs: Decreases insulation repair and refurbishment needs, lowering exposed hours, CO2 emissions, and OPEX, while improving operational efficiency.

ATEX and IECEx certified (Q3 19)

Wireless Sensors System powered by batteries with long lifetime. Flexible, easy and cost-effective wireless infrastructure

Scalable installation and monitoring both during reabilitation and retrofit installations. Can be placed in any position of the pipe or equipment and in remote places where other sensors cannot be installed

Data Driven RBI - Easy web-based Dashboard for data visualization and interface to customers' systems

Proactive Risk Mitigation and Corrosion Awareness - Enhances confidence in workmanship and allows for timely identification and repair of water ingress points.

Non-Intrusive – no need to remove insulation

There is no need to inspect/replace good insulation

Install by site maintenance crew - no addition POB

Asset Extended life

Specification

Specification Title	Specification Description
Areas of Applications	Insulated pipelines, off-shore and on-shores installations
ATEX and IECEx Certified	Ex certification - ATEX and IECEx intrinsically safe, zone 0, gas group IIC, temp class T4
Battery Powered Wireless sensors	Long lifetime and no wire 10+ years lifetime
Installation Cost	Small footprint, easy to deploy, no need to remove existing insulation and cladding, use of existing maintenance/inspection crews for installation.
Data Storage - Industrial IoT	Cloud based storage, analytics and data visualization
Connectivity	Cellular, Wi-Fi, ethernet, RS485
Data Coverage	High resolution 1 measurement/hour adjustable to detect, monitor and predict CUI using installed wireless sensors in insulated piping
Digital Twin	Dynamic CUI risk modelling and direct input to internal maintenance systems and digital twins
System manufcaturing	In House manufacturing